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Solid Surface Casting Process
An overview of our casting process
Preparation Stage
Mould tools are cleaned and checked for any damage.
Respecta Mixing Machine
Correct recipe is selected on the machine.
Casting a Bath
Material is cast into the mould tool cavity.
Casting a Basin
Same process applies for all components.
De-Mould B Face
Moulds are un-bolted and B face removed.
Remove The Component
Using air and a lifting system, the part is removed from the A face
Trim and Sand Flash Lines
Trim all joint lines and fill point, drill any holes.
Platinum Finish Bath Polishing
Metal finish baths require lots of sanding and polishing to achieve a fine finish.
Brass Finish Bath Polishing
Metal finishes include Brass, Copper, Platinum.
White Gloss Bath Polishing
White components are cast in 100% solid surface material.
White Matt Basin
Components can be finished in a matt or satin matt finish, depending on the type of use
White Gloss Basin
A high gloss finish can be achieved using the correct fillers and pigments
Quality Inspection
Once the component has been finished, it is signed off and ready for packing.
Dedicated Packaging
Components are packed in dedicated boxes ready for dispatch.